CZ0865/0866 Full Plastic Explosion-Proof LED Linear Light Fittings (Pole Mounting)
Overview
The CZ0865/0866 Full Plastic Explosion-Proof LED Linear Light Fittings (Pole Mounting) are advanced lighting solutions designed to provide safe, efficient, and reliable illumination in hazardous environments. Developed for use in areas where explosive gases and combustible dusts are present, these fittings ensure complete safety, superior energy efficiency, and long operational life.
Supplied by Sensor Control LLC, one of the top sellers of explosion-proof lighting solutions in the UAE, these fittings are fully certified under CCC, IECEx, and ATEX standards — ensuring complete compliance with international safety requirements.
The CZ0865/0866 series stands out with its full-plastic structure, IP66 protection, and interlock safety design, making it ideal for industries such as oil and gas, petrochemical, power generation, marine, and offshore sectors. These luminaires deliver bright, uniform light and consistent performance in even the harshest environmental conditions.
Key Product Features
- Full Plastic Construction for Enhanced Safety and Durability
The CZ0865/0866 series features a full plastic explosion-proof body, which eliminates the risk of sparking from metal components. This innovative construction offers excellent corrosion resistance, making it ideal for coastal, offshore, or chemical facilities where metal fittings may deteriorate over time. Despite being lightweight, the full-plastic design provides exceptional mechanical strength and long-term reliability. - Multiple Mounting Options
The fittings support various installation types — ceiling, chain, pendant, wall, clamp, and pole mounting — ensuring flexibility in application. The pole mounting versions include platform fence type, platform flange type, and wall type configurations, making them suitable for a wide range of site conditions and structures. - Interlock Safety Mechanism
Each fitting is designed with a built-in interlock device, preventing the fixture from being energized unless the transparent cover and enclosure are completely closed. This feature provides an additional layer of safety by ensuring that maintenance personnel cannot accidentally energize the light in an unsafe condition, preventing ignition risks in hazardous areas. - Emergency Function with Indicators
The emergency versions of these fittings are equipped with indicator lights to display fault, charging, and discharging status. This intelligent design simplifies maintenance and allows operators to monitor the health of the lighting system easily, ensuring continued safety and performance during power interruptions. - High Protection and Environmental Resistance
The fixture boasts a protection degree of IP66, providing complete protection against dust ingress and strong water jets. When equipped with breather CZ0527, it achieves IP64. The structural integrity of the design ensures it remains distortion-free under physical stress and extreme conditions, offering long-term reliability in outdoor and industrial applications. - Certified for Hazardous Locations
Fully certified by CCC, IECEx, and ATEX, the CZ0865/0866 series meets international explosion-proof standards. It is suitable for hazardous areas classified as 2G/Gb/Zone 1 for gas and 2D/Db/Zone 21 for dust, ensuring safe operation in potentially explosive environments.
Technical Specifications
| Parameter | Details |
|---|---|
| Product Type | Full Plastic Explosion-Proof LED Linear Light Fittings (Pole Mounting) |
| Model | CZ0865 / CZ0866 |
| Certification | CCC, IECEx, ATEX |
| Application Zones | 2G/Gb/Zone 1; 2D/Db/Zone 21 |
| Min. Ambient Temperature | T5: -25°C; T4: -25°C |
| Max. Ambient Temperature | T5: +40°C; T4: +55°C |
| Degree of Protection | IP66 (IP64 with breather CZ0527) |
| Rated Voltage | AC 100–250V, 50/60Hz |
| Color Temperature | 5700K |
| Color Rendering Index (CRI) | Ra ≥ 80 |
| Power Factor | λ > 0.95 |
Design and Construction
The CZ0865/0866 series represents the latest evolution in explosion-proof lighting design. Its non-metallic, flame-retardant polymer housing provides excellent corrosion and chemical resistance, ideal for harsh industrial and offshore applications. The fixture’s lightweight design allows for easier handling, installation, and reduced stress on mounting structures.
The transparent cover is made of impact-resistant polycarbonate, ensuring both clarity and durability. Each unit is sealed with high-quality silicone gaskets, preventing moisture, dust, and vapor ingress while maintaining consistent IP66 protection.
This design ensures long-term structural stability — the body will not distort, corrode, or degrade under extreme weather conditions, vibrations, or thermal variations.
Performance and Reliability
The integrated LED lighting module delivers bright, uniform illumination with high luminous efficacy and low energy consumption. LEDs are engineered for extended lifespan and minimal maintenance requirements, providing a reliable, cost-efficient lighting solution for continuous operation.
The light’s electronic driver ensures stable performance and includes protection against over-voltage, over-temperature, and short-circuit conditions.
In the emergency version, the system automatically switches to battery mode during a power failure, ensuring safe evacuation and continued illumination. The indicator lights give operators a real-time view of battery charging and system health.
The power factor above 0.95 ensures optimal energy efficiency, reducing load on electrical networks and minimizing operational costs.
Applications
The CZ0865/0866 Full Plastic Explosion-Proof LED Linear Light Fittings are suitable for use in a wide range of hazardous and industrial environments, including:
- Oil & Gas Refineries and Petrochemical Plants – For safe and efficient illumination in process units, storage areas, and control zones.
- Offshore and Marine Installations – Ideal for decks, corridors, and cabins exposed to saltwater and humidity.
- Chemical and Pharmaceutical Industries – Resistant to corrosion and chemical vapors.
- Power Generation Plants – Safe and durable lighting for turbine halls, substations, and control rooms.
- Mining and Tunnel Operations – For use in dusty and vibration-prone environments.
- Food and Beverage Processing Plants – Hygienic, corrosion-resistant design suitable for clean areas.
Advantages
- Certified Explosion-Proof Design – Compliant with CCC, IECEx, and ATEX standards.
- Full Plastic Body – Corrosion-free, lightweight, and safe for hazardous environments.
- Flexible Mounting Options – Ceiling, wall, chain, pendant, clamp, and pole mounting configurations.
- Interlock Protection – Prevents operation when not securely closed.
- Energy Efficient – High-efficiency LEDs with power factor >0.95.
- IP66 Rated Protection – Excellent dust and water resistance.
- Emergency Readiness – Built-in battery and indicator system for fault monitoring.
- Long Service Life – Reduced maintenance with reliable LED technology.
Why Choose Sensor Control LLC
As a top supplier of explosion-proof products in the UAE, Sensor Control LLC is recognized for delivering advanced, certified, and high-performance electrical solutions to hazardous environments.
With years of industry experience and a strong focus on safety, the company provides products that meet ATEX, IECEx, and UL certifications — ensuring compliance, reliability, and superior performance.
Sensor Control LLC serves a wide range of sectors, including oil and gas, marine, defense, chemical, and power generation industries, offering not only quality products but also expert technical support, fast delivery, and reliable after-sales service.
By choosing Sensor Control LLC, customers gain access to a trusted partner dedicated to ensuring workplace safety and operational efficiency through world-class explosion-proof solutions.
Contact Information:
- Website: sensor-control.ae
- Email: sales@sensor-control.ae
- Phone: +971502447100
